For water-infrastructure companies, the digital challenge does not end when a pipeline is laid or a treatment plant is commissioned. It begins when the asset enters operations and maintenance. Water networks span plants, pumping stations, reservoirs, pipelines, meters, field teams and customer interactions, often across difficult terrain and inconsistent connectivity.
That is the challenge JWIL Infra is addressing through an intelligent Integrated Command-and-Control Centre, or ICCC. The company is building a central operational platform designed to unify data from its water projects, improve real-time visibility and eventually create a technology-led services model for utilities.
“We have stopped describing ourselves only as an EPC water-infrastructure company. We are increasingly positioning ourselves as a technology company in the water sector,” says Prasenjit Mukherjee, CIO & CDO, JWIL Infra.
Intelligence Begins at the Endpoint
Mukherjee’s strategy begins with the physical asset. In older O&M (Operation and Maintenance) projects, which may have entered operations seven or eight years ago, automation was limited and many endpoint devices were not smart or connected. That makes it difficult to build intelligence at the backend because critical information remains manual, fragmented or unavailable in real time.
“Unless my endpoint device is smart, I will not be able to build intelligence at the back end. If everything is manual, it does not make sense,” Mukherjee says.
For new projects, JWIL is therefore specifying smart devices during the execution stage itself. The intent is that when projects move into O&M, they come with a digital operating foundation rather than needing to be retrofitted later.
This includes smart meters, SCADA-connected plants, IoT-enabled field operations, GIS-based asset mapping, quality-monitoring sensors and connected maintenance systems. JWIL has previously identified digital twins, IoT and AI as pillars of its technology roadmap.
The Operational Brain
The center is intended to become the operational brain for JWIL’s water infrastructure. The command center sits at the company’s office and includes a large video wall, operator workstations, high-end conferencing capability and a dedicated data-center setup. The software platform is being built on AWS, with the application development supported by a Singapore-based team.
The infrastructure was completed in around six weeks. JWIL has created a separate OT network, independent of its IT network, with dedicated connectivity from Tata Communications and Airtel. It has also deployed a smart data-center rack, firewalls, servers and systems supporting live project monitoring and video collaboration.
“All projects will be managed and monitored centrally from this intelligent command-and-control center,” Mukherjee says.
The platform will consolidate data from multiple operational and customer-facing systems. It will bring together customer master information, billing records, complaint and grievance data, asset-management data, SCADA feeds, GIS maps, field-service and fleet data, smart-meter readings, pipeline-health information and water-quality parameters.
In a Delhi project, for example, the platform is being designed to correlate a customer’s meter details and service requests with the assets serving that customer, the GIS location of pipelines and facilities, the health of associated equipment, and the availability of field teams. A customer complaint will not remain an isolated ticket; it can be assessed against the operating condition of the connected network.
“You can drill down to an asset and see its health condition, the number of complaints linked to it and the condition of the connected consumer network. Everything is correlated,” Mukherjee says.
The command center’s interface is designed to move from a global view to India, then to individual states, projects, packages, districts, distribution areas, pipelines, pumps and assets. JWIL currently has roughly 40 projects across India and one project in Tanzania, enabling the company to monitor a dispersed operating footprint from a single location.
Smart Meters Solve a Bigger Problem
Smart metering is central to the strategy. JWIL is piloting consumer smart meters in a zone near Pandav Nagar, Delhi, and has tied up with Tata Communications for the connectivity layer.
The company is using LoRaWAN gateways because conventional mobile connectivity may not reliably reach meters placed in basements, enclosed compounds or other difficult locations. Meter readings will move through the LoRaWAN network to a head-end system, then into JWIL’s metering-and-billing platform and finally into the ICCC environment.
The company has also acquired a water-meter manufacturing business. This gives JWIL greater control over a critical part of the technology stack.
“The meter will also be ours. The device layer, the data layer and the operations layer have to work together,” Mukherjee says.
The smart-meter program is about more than automating billing. It gives JWIL an opportunity to measure the difference between water entering the system and the water recorded at the last mile. This can help identify both physical leakage and commercial loss.
Mukherjee identifies three outcomes that matter most in water operations: availability, quality and loss reduction.
“In water, three things matter: uptime or availability, quality, and reduction of losses,” he says.
In Delhi, it has the scope of slashing water losses from about 65% to 15%. Each pilot has unique KPIs, but the aim of using the command center is to increase the visibility in all the three metrics of availability, meeting quality expectations and cutting down on non-revenue water.
From Response to Prediction
JWIL is building digital twins for its projects so that operating teams can go beyond monitoring to simulation. The platform can model what may happen if pressure changes in a pipeline, an asset fails, a new device is added, or a section of the network has to be shut down for repair.
“If I have to repair a network, I should be able to see which customers will be affected and how I can reroute water through another loop. That is the value of the digital twin,” Mukherjee says.
The company expects to employ the digital-twin layer on existing water-treatment facilities, sewage plants and seawater-desalination facilities. Water-treatment plants, desalination facilities and sewage facilities operate under unique conditions, yet share the same goal: The creation of a virtual replica of the actual situation, which is then applied to better support business process-management decisions.
JWIL is also building an AI layer above the digital twin. The aim is not just descriptive reporting or alerts, but recommended actions. The system should help operators determine how to respond to a leakage risk, reroute supply, prioritize maintenance or resolve an emerging operational issue.
For pipeline management, JWIL is evaluating a proactive health-monitoring approach that includes robotic-camera-based inspection. Rather than wait for a pipe to burst or leak, the company wants to identify potential issues before they become service disruptions.
“Instead of waiting for a leak or a burst, we want to scan the infrastructure and act before the failure occurs,” says Mukherjee.
This also changes the way customer complaints are handled. If a consumer raises an issue, the ICCC platform can identify the nearest technician team, track the route of the field vehicle, understand the local asset condition, assess whether material or labor will be required and simulate whether supply to a zone needs to be isolated or rerouted.
The objective is faster resolution, stronger SLA adherence and fewer customer disruptions.
The Last-Mile Reality Check
The most difficult problem is not building a dashboard or deploying a digital twin. It is ensuring that data from remote, distributed infrastructure can reach the platform reliably and in real time.
Many water projects extend well beyond urban centers. The collection and storage systems (treatment plants, storage tanks and reservoirs) and distribution pipes can often be situated in isolated, out of the way locations lacking even consistent mobile signals, The data from a sensor providing indication of a low tank level are of no value if they are not transmitted promptly to enable automatic action at the control center.
“The real challenge is the data that must come from the last mile to the platform. In many remote locations, even mobile signals do not work. If I do not receive the signal in real time, I cannot act on it. Connectivity economics are strongest in metropolitan areas, but water systems need to function reliably in villages and remote locations,” Mukherjee says.
Turning O&M Into a Platform Business
The centre program is not only an internal digital transformation initiative. It supports a new commercial proposition for JWIL.
The company wants to offer its technology stack to state water utilities as a managed water-services platform. The model could include the command center, smart metering, connected assets, digital-twin capabilities and operational analytics, priced on a per-consumer, per-month basis.
“We can build the command center, digital twin and operational platform for a city, then offer water services as a platform. The model can be priced per consumer, per month,” Mukherjee says.
This would mark a significant evolution from an EPC-led business to a recurring, technology-enabled services model. Rather than simply execute a project and manage assets, JWIL could become a long-term digital operations partner to utilities.
The Next Layer: 5D Project Execution
The current ICQ rollout focuses on operations and maintenance. But Mukherjee’s longer-term objective is to extend the same command-center view to project execution.
The company is exploring how engineering drawings can be converted into 3D models and combined with schedule, cost and risk data to create a 5D Building Information Modelling (BIM) environment.
“Once I select a project in the command center, I should be able to see the scope, completion status, cost, risk and progress through a 5D BIM model,” Mukherjee says.
If successful, the approach could establish a continuous digital thread, from engineering and construction through commissioning, O&M, customer service and performance management.
For a sector built on complex physical infrastructure, that continuity is where digital transformation moves beyond technology deployment. It becomes a way to deliver more reliable water, respond faster to citizens and build a more commercially sustainable utility model.